Fall Arrest System: Don’t Fool with your Tools

fall arrest system for tools at hercules slr

You likely know about a Fall Arrest System for your body–but what about your tools? Fall protection for tools is the ‘F’ of the ABCDE’s of Fall Protection. A fall arrest system for tools to prevent drops is essential for a safe worksite. Tools dropped from heights are the third cause on injury on work sites. Preventing tools from slips leads to safer, quicker more productive work. 

FALL ARREST SYSTEM: HAVE A PREVENTION PLAN IN PLACE

When a tool falls, gravity takes over. This is why it’s essential to have a plan in place to address issues that lead to injuries at heights and prevent the fall in the first place. Workers’ need to be protected when at heights 6ft or higher, which really, isn’t all that high. Many different industries perform work at this height, and many perform work much higher. 

There are three good reasons to have a fall prevention plan to reduce (and hopefully, eliminate) tools dropped on a worksite.

SAFETY 

Dropping tools leads to injuries, fatalities and can increase hazardous risks around the worksite. Tools that fall from heights are the third cause of injuries on construction sites. 

PRODUCTIVITY

When tools are dropped on a worksite, injuries often happen. This means that work must stop temporarily – and sometimes, indefinitely. When a tool is dropped or broken and especially if it injures someone, a investigation must take place to determine the exact circumstances that caused the injury.  

OPERATIONS  

Dropping tools can effect the operations of the day, and often the company at large. When a tool drops, work needs to be stopped so they can investigate the incident. Usually, this means workers’ are paid even though work has stopped while the situation is dealt with. Depending on the damage, this usually means that equipment needs repairs too, which results in maintenance costs and time that the machinery or gear will be out of use. 

WHY IS A FALL ARREST SYSTEM FOR TOOLS SO IMPORTANT? THE NUMBERS

As mentioned, tools dropped from heights are the third cause of injuries on construction sites. In Canada alone, 27,000 people every year are hit by tools on a work site—this means 80 people a day are hit and likely injured by dropped tools. 30 of these each year are fatal.

Fall from heights are the fourth cause of workplace injury. Over 14,000 injuries are caused by falls each year, and of these 14,000, 40 are fatal.    

TOOL FALL ARREST SYSTEM: THE PRICE OF DROPPED EQUIPMENT

Human life can’t be replaced. We know not using tool fall protection at heights leads to injury, but beyond being dangerous, there’s considerable financial impact, too. 

There’s other costs associated with dropped tools that go far beyond just replacing broken equipment. Consider administration time and fees to file paperwork, equipment replacement, inspection or repair, legal fees and consequences, time spent to find more employees or production-loss when there are fewer workers’ at the same job, training for new employees and insurance fees. It’s worth your time and money to invest in fall protection and arrest systems for tools. 

FALL FROM ROOFS: $119,000
FALLS FROM HEIGHTS: $66,000
FALLS FROM LADDERS: $82,000
FALLS DOWN STEPS: $48,000
 
 

WHY DO PEOPLE DROP THEIR TOOLS? 10 REASONS

  1. Inadequate risk assessment
  2. Human Error: Although normal, natural human errors have severe consequences at heights. These include operator error, poor behaviour, complacency or neglect. 
  3. Tools or equipment stored inadequately: Includes tool lanyards or tethers not being used or not containing loose items. 
  4. Inadequate risk assessment or procedures: This could be from poor planning, not managing changing hazards on various worksites. 
  5. Failed fixtures or fittings: Includes corrosion, poor design, vibration and selection or installation.
  6. Poor Housekeeping: This could be pre-existing hazards from previous work, or other debris. 
  7. Collisions and snagging: Happens often when lifting, with travelling equipment and on taglines and service loops. 
  8. Inadequate Inspection, repair and maintenance: Ignoring unsafe conditions
  9. Redundant, neglected and homemade tools and equipment (these should be eliminated)
  10. Environmental Factors: Includes wind, rain, harsh winter and heat. 

WHAT TOOLS DO PEOPLE DROP? 3 MOST COMMON TOOLS

The three most commonly-dropped things on a construction may or may not surprise you. They are:

  1. Tape Measure
  2. Hard hat
  3. Cellphone/Radio 

WHERE DO FALLEN TOOLS GO? THE ANSWER MIGHT SURPRISE YOU 

Dropped tools don’t fall straight down—this is called falling object deflection (see figure 1). When you drop a tool, it can deflect in any direction. As we mentioned, workers’ need tool fall protection when they’re working up to 6-feet high, since a tool dropped from this height can deflect up to 20-metres away. This means that an innocent person, minding their own business that not on the site could very likely be struck by a dropped object. For workers’ that are even higher (which is more common than you think), say 200-feet high, a tool can deflect up to 128-metres away.

Even small objects pick up enormous force when dropped (see figure 2). This force means that something as non-threatening as a tape measure can be deadly if dropped. 

tool fall protection deflection
Figure 1—Chart via 3M

 

 

 

 

 

 

 

 

 

 

tool fall arret and impact forces via 3m
Figure 2—Impact Forces Chart via 3M

INDUSTRIES 

As we mentioned, any industry that does work 6-feet or higher will benefit from a tool fall arrest system. Are you a telecom specialist, tradesperson or part of a theatre rigging crew? You should probably have a tool fall prevention plan (this include the right equipment) ready. 

In particular, the following industries benefit from a fall arrest system for tools: 

  • Construction
  • Utilities 
  • General Manufacturing 

The number of injuries from dropped tools on Canadian worksites continues to grow – this is why it’s important for workplaces to have a tool-drop prevention plan in place. This helps your construction crew manage productivity, safety concerns, asset management and the high costs associated with accidents.  


FOR MORE INFORMATION ON TOOL PROTECTION,

CHECK OUT OUR BLOGS:

TOOL FALL PROTECTION: MORE IMPORTANT THAN YOU THINK 

FALL PROTECTION FOR TOOLS: STOP THE DROP

FALL PROTECTION TRAINING: DON’T GET LEFT BEHIND 


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Need to stay protected at heights? Hercules SLR will lift you there.

Click here to learn more about fall arrest systems at Hercules SLR. 

Hercules SLR is part of the Hercules Group of Companies which offers a unique portfolio of businesses nationally with locations from coast to coast. Our companies provide an extensive coverage of products and services that support the success of a wide range of business sectors across Canada including the energy, oil & gas, manufacturing, construction, aerospace, infrastructure, utilities, oil and gas, mining and marine industries.

Hercules Group of Companies is comprised of: Hercules SLRHercules Machining & Millwright ServicesSpartan Industrial MarineStellar Industrial Sales and Wire Rope Atlantic.

We have the ability to provide any solution your business or project will need. Call us today for more information. 1-877-461-4876. Don’t forget to follow us on FacebookTwitter and LinkedIn for more news and upcoming events.

Fall Protection for Tools – Stop the Drop!

Fall-Protection-for-Tools

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Fall Protection for Tools.

Everything you need to stop the drop.

3M™ DBI-SALA® Fall Protection for Tools makes work environments safer and more productive by drastically reducing falling object incidents resulting in personal injury, equipment damage, and tool loss.​​​​​

Their drop prevention solutions are designed with the craft in mind, and are third-party tested in the harshest possible conditions. Learn more about their comprehensive collection of tool lanyards, tool holsters​, attachment points, and other drop prevention products​​.​

The science of fighting gravity

Protecting workers takes more than just keeping them from falling. Their equipment also needs to be kept safe at height. That’s why for over 10 years, 3M™ DBI-SALA® have been pioneering an innovative line of products and solutions to prevent dropped tools and equipment. From construction sites to oil rigs, they help make work environments safer and more productive by protecting workers from hazards that can result in personal injury, equipment damage and tool loss.

Certified and Tested our onsite ISO 17025 their accredited lab allows them to simulate heat, cold, moisture, corrosion and abrasion—the challenges you face every day. They conduct dynamic and static strength tests, both in the field and in their ISO 90001 certified manufacturing facilities, ensuring you get the highest quality, most reliable fall protection for tools.

Download the Fall Protection  for Tools, Pocket Reference Guide here

Falling-Objects

Hercules is a proud supplier of 3M™ DBI-SALA® Fall Protection products. If you would like to know more about these or need advice on Fall protection equipment, please give us a call.

Hercules SLR is part of the Hercules Group of Companies which offers a unique portfolio of businesses nationally with locations from coast to coast. Our companies provide an extensive coverage of products and services that support the success of a wide range of business sectors across Canada including the energy, oil & gas, manufacturing, construction, aerospace, infrastructure, utilities, oil and gas, mining and marine industries.

Hercules Group of Companies is comprised of: Hercules SLRHercules Machining & Millwright ServicesSpartan Industrial MarineStellar Industrial Sales and Wire Rope Atlantic.

We have the ability to provide any solution your business or project will need. Call us today for more information. 1-877-461-4876. Don’t forget to follow us on Twitter LinkedIn and Facebook for more news and upcoming events.